OAQ PROCESS INFORMATION APPLICATION PI-02B: Combustion Boilers, Process Heaters & Furnaces
State Form 52536 (R / 1-07)
INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT
IDEM Office of Air Quality Permits Branch 100 N. Senate Ave., MC 61-53 Indianapolis, IN 46204-2251 Telephone: (317) 233-0178, or Toll Free: 1-800-451-6027 x30178 (within Indiana) Facsimile Number: (317) 232-6749 www.idem.IN.gov/permits/air/index.html
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The purpose of this form is to specify details that pertain only to boilers, process heaters and furnaces. For the purposes of this form, a process heater is any combustion unit that provides heat directly or indirectly to the process. Complete one PI-02B form for each emissions unit. If there are multiple emission units that are identical in nature, capacity, and use, you may use one PI-02B form to summarize the units. Detailed instructions for this form are available online at
www.idem.IN.gov/permits/air/apps/instructions/pi02Binstructions.doc .
All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claims of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your information becoming a public record, available for anyone to inspect and photocopy.
PART A: Process Unit Details Part A specifies operating information that is unique to boilers, process heaters and furnaces. Definitions and additional explanation of terminology are included in the instructions for this form. 1. Unit ID: 2. Type of Combustion Unit Boiler: Process Heater: Industrial Boiler Institutional Boiler Dutch Oven Fuel Cell Crucible Cupola Furnace: Electric Induction Open Hearth, Oxygen Lanced Reverberatory 3. Combustion Process Cyclone Burner Overfeed Stoker / Traveling Grate Spreader Stoker 4. Heat Transfer Method: 5. Transfer Surface Arrangement (check all that apply): Watertube Horizontal Vertical Cyclone 6. Firing Configuration: Horizontally Opposed Suspension 7. Heat Transfer Method (process heaters only): 8. Fuel Used: Direct Indirect Other Attach completed PI-02F. Fluidized Bed Circulating Pulverized Dry Bottom Underfeed Stoker Firetube Straight Bent Tube Fluidized Bed Combustor Normal Tangential Front Wall Stoker Cast Iron Fluidized Bed Bubbling Pulverized Wet Bottom Other (specify): Commercial Boiler Horseshoe Boiler Drying Oven Space Heater Crucible Pot Electric Arc Open Hearth Pot Sweat
Natural Gas Only
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Indiana Department Of Environmental Management Office Of Air Quality State Form 52536 (R / 1-07)
Process Information - Combustion FORM PI-02B Page 2 of 2
PART B: Emission Controls and Limitations Part B identifies control technology, control techniques or other process limitations that impact air emissions. 9. Add-On Control Technology: Identify all control technologies used for this process. Attach completed CE-01 (unless "none"). None Baghouse / Fabric Filter Attach CE-02. Electrostatic Precipitator Attach CE-04. NOX Reduction Attach CE-09. None (explain): Ammonia Injection Burners Out Of Service Flyash Reinjection Low Excess Air Reburn Staged Combustion Biased Burner Firing Duct Injection Furnace Injection Low NOX Burners Reduced Air Preheat Other (specify): Burning Oil / Water Emulsions Flue Gas Recirculation Load Reduction Overfire Air Spray Drying Attach completed GSD-09. Cyclone Attach CE-03. Absorption / Wet Collector / Scrubber Attach CE-05. Other (specify): Attach CE-10.
10. Control Techniques: Identify all control techniques used for this process.
11. Process Limitations / Additional Information: Identify any acceptable process limitations. Attach additional information if necessary.
PART C: Previously Installed Boilers Part C identifies all boilers that were installed prior to submitting this application. 12. Are there any Previously Installed Boilers present at this source? No Proceed to Part D. Yes Information attached. Information is contained in operating permit: PART D: Furnace Details Part D identifies details that pertain only to furnaces. If there are no furnaces identified with this application, completion of this table is not required. 13. Material Melted: 14. Maximum Melt Rate (specify units): 15. Flux Type: 16. Flux Amount (specify units): 17. Oven Throughput Material: MSDS attached.