Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 1 of 51
Serial
Number
3506
08/050527
Art Unit
claims 1-11 paragraph specification
The the following for
are
rejected set forth
35
U.S.C
the
112
to the
the
reasons
objection
of obviousness
35
U.S.C
set
basis
rejections
103 which forth in
forms
Office
action
invention is not though patent may not be obtained as set forth in section disclosed or described identically between the subject 102 of the and the prior art are such matter sought to be the whole would been obvious at the as subject matter time the was made to person having ordinary skill in art which said matter the manner in which not be Patentability the was
made
which matter another Subject developed qualifies person of section as prior art only under or this of not preclude title patentability section where the subject matter and claimed invention the same were at the time the invention was made owned to the same to an obligation of assignment person or subject
person
are
rejected view of
35
u.s.c
and
103
as
being
unpatentable
Ball discloses an
over an
Ball
Rogers
automatic
drilling control
control
system in
which response to
teaches release as
comprises
the same
electronic
drum brake
bit principle
variations
of
basically
the rate of claims the torque the
controlling
being
of
recited in
drilling fluid
respective pressure
such the
exception
sensor and
rpm sensor opinion
Inclusion
sensors
of
in
within
scope
general
engineering
design
WS
000126
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 2 of 51
Serial Art
08/050527 3506
5-
Unit
considerations
skill in the art and
in of
that
it
well the
known
to
one fluid
of
ordinary
the
drilling
drilling are rate such as
pressure
drilling rpm
factor taught
torque penetration publication such
among and
the long
which
in the
affect general To
been
Gatlins Petroleum
Rogers discloses
Engineering
illustrate
inclusion Figs
drilling optimization control
computer which control drilling and
system
13
rate
In are achieve It art the
system for optimizing
rpm and the thrust
or
monitored
manipulated
by
computer lines skill system
optimal
penetration
obvious to one of the
col
16
the
therefore
have
modified rpm
sensor
Balls automatic
as
drilling control
and further
by
the the
been
taught
by Roger
the
including into
pressure and
so that
torque parameters be more
sensors
control the as such has
more drilling
rate can
can
be
monitored
penetration
been The
effective
in Gatlin
prior art made pertinent
to
of
and not
relied upon
is
considered Alder
all
applicants
Tanaka et
Gray
Jr
et
al
al
Jasinski
and
et
al
show Any
automatic
drilling control communication
be
concerning
Tsay at telephone
to
Dr
Frank
703
308-2170
WS
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 3 of 51
serial
Nwuber
3506
08/050521
Art Unit
Tsayf
41
1994
March
SUE9Y
WS
000128
Case 1:03-cv-02579-RPM
TO
Document 139-4
-I AND BOTTOM EDGES
Filed 01/11/2007
A..
Page 4 of 51
SNAPAPART
CARBON
FORMPTO4SS
REV.242
U.S.OPAPTMEHTOFCOMMERCE PATENTANDTPADEMARKOPPICE
SERit.NO
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91AJVfl yl
NOTICE
S6
CLASS
ATTACIIMENT
TO
4-
OF
AP.ICANT4S
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U.S PATENT DOCUMENT
DOCUMENTS
NAME
SUBCLASS
ND
DATE APPROPRIATE
ILING
IF
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ND
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III
OTHER REFERENCES
Including Author
Title
M-Aa
/Y%æ2
D/I9-
32_
EXAMINER
DATE
copy
of of Patent
not
being
furnished
with
this
office
See Manual
Examining
707.05
WS
000129
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 5 of 51
IN
UNITED
STATES
PATENT
TRADEMMUC
application of Bobbie Joe Bowden Serial
Atty
Docket 8-0106.01
Examiner
April
Filed For
19
SYSTEM5
AUTOMATIC
.iYJ
COMMISSIONER AND Washington
OF
D.C
20231
...
Sir
Applicant timely responds the Office Action Dated
11
1994
as
follows
fl THE
lease
The the following new
claims
system according to
automatic drilling
drilling
claim
wherein
said
fluid tube
pressure regulator
to in one
comprises
Bourdon sensor to
said drilling
pressure pressure
measure
changes at
drilling end said
flapper said flapper
coupled
Bourdon response to
wherein changes and
pivots fluid
about
pivot point
in drilling means outputting drilling The wherein said
pressure measured
to
said of
Bourdon said
tube
responsive to said
the
pivoting
flapper
of in
relay
signal
fluid
pressure
system according
automatic bit
to
claim
weight
regulator coupled
comprises
said bit weight
Bourdon measure changes flapper said in flapper weight in
sensor
to
coupled at one end to said Bourdon about pivot said Bourdon
to response
wherein to changes
pivots
bit
measured
tube
of
means outputting bit
responsive
signal to
the
pivoting
said
of
for ohanges
in
said relay representative
weight
WSI400130
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 6 of 51
.341
wherein
The said
automatic drill string
drilling torque
system
according
to
claim
regulator
comprises
torque sensor
flourdon
said drill in at one string end to
to measure changes
flapper
torque
said Bourdon
coupled
tube wherein
to changes and flapper of changes in
said flapper
in
pivots
about
pivot
point
in response Bourdon of said
string means
torque to the
by said
pivoting
responsive signal to
outputting
ill string The
said relay
representative
torque
system aocording
automatic drill
to
claim
wherein
RPM regulator
tube in coupled pivots RPM to about coupled to said RPMt
comprises RPM sensor
tc
Bourdon
measure changes
flapper said in means flapper
string one end
to said
Bourdon response
tube to
wherein
pivot point
said
string
Bourdon of
tube
said
and
responsive to
pivoting
flapper
of in
outputting
drill string
said relay
representative
RPM
The rejected
stands
objected
to
claims
1-fl
stand
under
35 the
112
first
paragraph
to the
Applicant
and page
respeotfully traverses
directs the
objection
to page
specification
Examiners
attention
35
line
32
through
36
four
line
23
Applicants
automatic
to control by
drilling
system utilizes all
even
drilling parameters
they are
drilling one
though
interrelated
selecting using the
parameter
as
the
primary control
as secondary or
parameter back-up
and controls
remaining parameters
the of an
Thus
release
parameter
the
to
provide unless that
primary control one of the
regulates
drill string
level
remaining parameters
override the
undesirable
and
triggers
it to
primary control
Wsoool3l
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 7 of 51
release acceptable
of
the
drill
string
regulation
Once the
the
parameter of the
reaches drill
an
string
returns
To
the prevent
primary the
control
parameter
secondary control parameters an will from
continually
adjusts the not the
overriding level control by That
the which
primary the point
control
parameter
parameters undesirable will
operator
override
secondary where
primary
only
conditions their primary
registered
the
primary
control adjustment of the
trigger
the
intervention control
interference
variability the release
permits drill
string an undesirable
from
secondary by the
controls
primary
unless
condition
not
registerable
control submits
parameter the
occurs
Applicant which system
clearly
therefore
the
respectfully
specification
above-explanation to one
of
the
automatic the the
drilling how
describes
skilled
to are central
parameters
drill
may be
utilized
though
tandem
release
of
string
even
somewhat
the to the
interrelated
Accordingly
35
respectfully first
withdrawal of the specification
35
USC
112
paragraph
objection
Furthermore
first
Applicant respectfully
rejection that of claims
traverses the
because the
Usc
112
paragraph
1fl
specification override not
clearly
the
secondary an
controls
will only
primary
control
when
undesirable
drilling occurs
withdrawal
registerable by therefore
also
primary control
requests
Applicant the 35 USC
112
first Claims
paragraph
rejection
rejected
of
claims
111
by Ball in view
1il
and
stand
under
of
Rogers
Applicant above-rejection because clearly tails Applicants
respectfully Applicants to suggest to
traverses disclosure
one of
the proposed
skill
combination
the
ordinary
solution
to
particular problem
\oocainfltoaoa-ot.a
WS
If
000132
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 8 of 51
Applicant problems directional
designed
his during
drilling
system
to
overcome
encountered drilling the
operations
when drill only weight For
especially
operations
on
bit
in
utilized to control directional against weight
the on bit
string
example
often
drilling
cperations
resulting
drill weight the actual
string sensor weight
lays
measuring
on
different drill
from
bit
the
consequently drill string damage
in the on
controller incorrectly drilling operations
releases and
possible
drilling bit capable an of
In
response
to
that an
deficiency automatic different
systems
Applicant
control one
drilling system parameters Impeding With respect
on
drilling under the
reading
of
to prevent
incorrect or
from
parameter
damaging
drilling
that reference merely
control any
weight
does not
bit
or
drilling suggest drill that
system
Ball
disclose
fluid
teach
other parameter
or drill
i.e
the
drilling may be
pressure
string of
torque
drill
string
used to
employs
control the
the Rogers
release reference
string
Thus
Examiner
Gatlin publication to modify
attempt to
the
automatic thrust
drilling system drilling system and drill the rate bolt
speed of in
in an
construct discloses
in an
Applicants
only
However
are
Rogers
that drill
interdependent of drill
apparatus coal
maximizes mine to drill
the Gatlin such as
utilized
holes
the
coal
mines
various drilling
publication discloses drilling fluid penetration density
only
parameters
drilling
drill
pressurj and
affect
rate
bit
submits that fairly
Applicant
and one Gatlin of fail
therefore
to provide
both
Rogers
any
disclosure
that
suggests
in
ordinary on bit
skill drill
in the
art that
problems be solved
encountered
by
weight
an
control system does
systems may utilizing address
constructing
automatic
drilling etence
other drilling parameters
is not even
The concerned with
not
remotely the
the
controlling
WS
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 9 of 51
release Gatlin variables the issue
of
drill teaches on the the
during downhole
the
drilling
of
borehole that various
address both the
only
have of
consequences and drill that even such not
penetration of recognize strings
even
controlling
Gatlin fail
Thus
in
Rogers control
and
to
of
the
release
drill
exists
Accordingly
that
Applicant problem
parameters bit string In of
respectfully
that
mere
without of affect
recognition
various
exists
and
the
interrelatedness
drilling of drill
drill
fact do not
those their
incorporation
control light and of of deficiencies in submits
teachings that
the an
Rogers
Gatlin
Ball of
Applicant with
Rogers
respectfully and Gatlin
combination
constitutes
inpermissible use
are
hindsight
parameters
Merely
affect use such in the
various
rate of
parameters drill bit
related
and does
those not
penetration without
do not
control Both in discloses different on
system and
obvious
Gatlin drill
suggesting
address
use
involved
Rogers
string
and
certainly or
neither reference
combination in of
that
the use
of
different parameters
solve control only the problems
parameters bit drill
will
encountered Applicant
weight
systems
therefore
respectfully than weight on
submits the bit may
be in
suggestion to
that
parameters
of
employed Applicants
submits
control
drill
exists
disclosure combination
Accordingly
of
Applicant and Gatlin
is an
that the
with Rogers
of
imperaissible
hindsight using
reconstruction
Applicants
because
claimed mere specific
invention
Applioants
does teach
interrelatedness of parameters solution
submits
to
specific
problem allowable
added of
Applicant
respectfully
1il 1518
Because
are
Claims regulators claimed
have none
claim
the
design
of
cited respectfully
referenoes submits
discloses
the
regulators
those claims are
\DQ.aMIfl\O1C4.O1.S-3
WS
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 10 of 51
allowable
Applicant has reviewed the and prior deems art
made
record references the not to
applied anticipate invention
In or
the in
claims
those
any
combination
render
obvious
claimed
view
of of the
foregoing
rejected
Applicant claims and consideration early of the new of
reconsideration
claims
the Application
further
solicits
allowance
Respectfully
submitted
DONALD Milan 1631 Building 115 East Travis Street San Antonio Texas
LAW OFFICES
2102250007
DATE
OLim
______________
Christopher
Makay
Reg
AflORNEY
No
34475
FOR APPLICMIT
CERTIFICATE
OF
EXPRESS
MAIL
Ana that the foregoing documents Robinson do hereby certify Service with the are being deposited United States Postal as addressed Nail postage in an to the Express prepaid envelope Commissioner of Patqnts and D.C 20231 on Washington this date of ThliOIQti
Express
Mail
No
ThIn1In331
ItS
Dat
Xba
4a
JoR
I4
Robinson
WS
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 11 of 51
UNITED
Patent Addreae
DEPAEIF.COMMERCE
Tradeinerk COMMISSIONER D.C Washington
OffIce
PATENTS
20231
AND TRADEMANCS
NUMBER
FlUNG
FIRST
NAMED
INVENTOR
ATTORNEY
DOCKET
08/050527
BOWDEN TSAV.F CSM1IOB1O
B-0106.01
EXAMMER
DONALD COMUZZI 1631 MILAN BUILDING 115 EAST TX 78205 SAN ANTONIO
melee
comnoinicaton born the siege
ART
UNIT
PAPER
NUMBEWj
3506
DATE
/0
08/10/94
MMLED
In
olyourepcslon
COtJISSIOtEROF
PATENTS
Arc TRADEMAISCS
This
bee
been
Responsive
to
communication
filed
an
I/o/nt
38
.kmie
anton
is
resells
shortened
tenure to
statutory
period the
br
reeponee
to response
action
will
to the epplicatton to
monthe
become sbendoned
days from
133
detiot
this letter
respond
within
cause
Petit
FOU.O
ATTACHMENTS
Cited by
St
P10-882
ACTIQIS
Notice NOtice InformatIon
by ExamIner
Notice
re Patent of
Drswtg
Patent
on
How
to Effect
Drawing
Changes
PTO.1474
Pert
SUMMARY
OF
ACTION
owime
Of
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era
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iuqwrenau
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exemtnatlonpurpoaaa
tormai
are
required
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to
this
The
are
corrected
or substitute npt accepheble
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on
or Notice re Patent
Under
37
C.F.R
these
drewboga
ecceptatiie
PTO-048
10
The proposed exrnlns
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or eubetttuhealieeteof exeminer
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on
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12
Acknowledgment
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of
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119
copy has
been
received
not
received
beenteedlnperenteppllcetlonaedna
13
Since
this
application the
appears
to
be Es pane Ousyta
allowance
lorniel
as
to
ins
mettle
tecloeed
accordance
under
1838
453 0.5.213
stOotitar
EXAMINERS
MflON
W804J0136
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 12 of 51
serial Number Art Unit
3506
08/050527
Part
III
DETAILED
ACTION
SpecIfication The following of first
paragraph
of 35
U.S.C
The
112
written specification shall contain description of and the manner and of making using process as to it in such full clear concise enable which skilled in the pertains any or with which it is most nearly to and use connected the same and shall set forth the mode contemplated by the inventor of carrying out his invention
invention
The first
specification as
is
objected
to
under
25 teach
112
how
to an
paragraph
use the
failing to
adequately failing to
make enabling
and/or
invention
i.e
provide
disclosure
best control for teaches the of the an automatic of parameters torque the fluid
drilling
release drilling
response to any
the bit
combinations
including and
drilling fluid
pressure
further with
drilling teaches
drilling
drill
rpm
release and
Applicant
increases
decreasing
pressure
vise that
the of
bit weight
In this
drilling
torque or
decreasing fails to
rpm
and
versa
regard
the rate will
applicant
apparently
the
consider
during
operation
are in
factors
affecting any change
penetration
fact
interrelated
the others
one the
parameter
eventually
affect
while
holding
WS
000137
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 13 of 51
Serial
Number
3506
Art Unit
rate
of
penetration In this drill
constant instant string will as
controlling for due to
the
release by
drill
string
invention release
instance
decreasing the
increasing bit in
the rate of when
first
detected
cause
drilling torque and one would have drill string
to
according decrease would command also have to rate created
to of
the
invention
the
immediately obviously
releasing
serious
conflict
to the previous operational Similar bit weight between
the It to is or between would the
control between the rpm and and as
occur
drilling and
torque remaining
the rpm
pumping
pressure
parameters
well
failed
the examiners
logical
that explanation Because it
at with
is
applicant
respect known in the
has
provide
can be
such art of
conflicts that among
resolved
the
well
other things
and the
relationship
parameters and one can not
between
the
penetration pressure
drilling the bit
including
pumping
the
rpm
and
drilling torque are
simply one by
interrelated parameter Gatlin pp
from
others
see Petroleum
herein as
Enaineering
Carl
114131
included the page
reference
in page for how
Specifically
35 line the 32
operational
procedures
23 fails bit
through
36
line
to teach
and
how
the
drilling fluidaffects
control overrides
the the
primary control
Examiner
WS
000138
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 14 of 51
Serial Art
Number
3506
08/050527
4-
Unit
also the best
could rpm and
understand torque to these
arid
among
the can be
control switched of taken
parameters
since as
regulators an
understood
all
achieve four
optimal
control to
drilling
into
operation
need properly
consideration
should
Claims
1li
1518
the
are
rejected set
under 35
U.s.c
objection
112
to
first paragraph the specification The
the basis following for
is
reasons
forth
103 which quotation of 35 U.S.C rejections set forth in this
forms
Office
action not patent may not be though the invention disclosed or described as set forth in section identically of this title 102 if the differences between the matter to and the are such prior the matter whole would have obvious at the as subject time the invention wae made having person skill the art to which said subject matter pertains manner Patentability shall not be negatived in which by the invention was made
matter which Subject person developed by another of section as prior art only subsection or 102 of this shall not preclude patentability under this section where the subject matter and the claimed invention were at the invention was made owned same person subject to an
obligation
of
assignment
to
same
person
111
unpatentable
Ball discloses an over an
are
rejected in
under
of
35
U.S.C
103
as
being
Ball
Rogers control
Catlin
publication which
to
automatic
comprises
electronic
drum
brake
system in response
WS
000139
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 15 of 51
Serial
Number
3506
08/050527
Art Unit
the
bit
of
Fig
controlling the
Ball rate of
basically drill with the
same principle being
of the recited
release as exception and the
applicants pressure sensor
of the that of the it
claims the in the
drilling fluid
Inclusion
sensor
rpm sensor opinion
sensors
scope is well the of
examiners design ordinary
the
is well
general
engineering one fluid of
considerations
skill in the art and
known drilling are rate as
drilling
pressure
drilling rpm
factor which in the
drilling torque
the
among and
the
important
long
affect general To
penetration
such
taught
publication such
such
Catlins
Rogers
Petroleum discloses comprises
Engineering
drilling computer
illustrate control system for and
inclusion
system optimizing
Figs 1-3
the
which
penetration bit to
rate
are
which
the
drilling and
rpm
the by the
or
computer lines
weight achieve
It is
monitored penetration obvious to
manipulated
the optimal therefore
conditions one of the
Ccl
16
in the by
ordinary skill
art
have
modified
Balls
as been
automatic
drilling control
Rogeis and further
system
including the the
rpm
including into
pumping
control and
pressure and
so that
the
torque
sensors can be
system
more drilling
rate can
parameters
be more
penetration been
effectively publication
controlled
as
such
taught
Catlin
WS
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 16 of 51
Serial
08/050527 3506
rt
Unit
Allowable Subject
claims is-ia would allowable 112 base claim and
Matter if rewritten include intervening to of
overcome
the
rejection
under
of
35 the
to
limitations
and
any
Conclusion
Applicants considered judging
the
arguments are not
filed
on
June to in be
1994 persuasive
have
been fully
but they
schematic
that
automatic
diagram shown
Fig
for the
drilling control could
see
system
instant any overriding unit to
application mechanism
the to the teach in is
there
ex4s
which would allow also examiners
one
control that
override fails
applicant respect
reasonable regrading selected system
of the
technical
principles control are
how
primary specific implemented
control drilling
the
secondary when
is to be
without
the
experimentation Regarding
of base Rogers of
to
one
ordinary skill
based on the
art
claim
rejections
combination
has case
Ball
and
Gatlin
examiner believes supporting
and Rogers prima
that facie the
established
of
sufficient
grounds
Ball
obviousness
of
specifically
disclose
techniques
automatic
teaches
drilling control importance
of
based
limited
parameters
Gatlin
the
WS
000141
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 17 of 51
Serial Art
Number
3506
Unit
more
comprehensive
the
drilling background factors into
which motivation the automatic of
provides including system THIS extension
theoretical broader
drilling
in Ball IS of time policy STATUTORY
Rogers
FINAL
as set
Applicant
in 37 TO
of
the
1.136a
THIS OF THIS
AcTIN IS IN THE EVENT MAILING DATE MAILED UNTIL
SHORTENED TO OF THE
RESPONSE
IS FROM FILED WITHIN AND
THIS
AFTER
RESPONSE FINAL THE
MONTHS OF THE ACTION IS
THREE-MONTH
AND WILL IN
PERIOD
THEN
DATE PURSUANT TO C.F.R 1.136a MAILING DATE THE ADVISORY PERIOD FOR RESPONSE STATUTORY THE ACTION Any inquiry concerning this communications from the examiner whose telephone Tsay number Any inquiry this whose telephone
-of
SHORTENED ACTION IS
SHORTENED STATUTORY EXPIRE ON EXTENSION CALCULATED FROM NO EVENT THE SIX MONTHS FROM
communication or
should
is
directed
earlier to
Frank
703
3082170
to status of
general or relating should be directed to Group is 3082168
receptionist
703
Tsaffrr August
1994
PERVISORY ART
PATENT UN3T356
VS
000142
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 18 of 51
.2
IN
STATES
AND
OFFICE
application Irre Bobbie Joe --
of
Atty
Docket
No
3-0106.01
Serial
No
08/050527
Examiner
Tsay
.IIW
Filed
April
19
1993
For
GroupArtunit
AUTOMATIC DRILLING SYSTEM
GB
vr
/13
A$ENDMENT
AFTER
37
1.l16
COMMISSIONER AND Washinqton
OF
-cV cti
1994
D.C
20231
Sir
Applicant timely as responds the Final
1-.r
Of ice
rjf
dated
Action
August
IN
10
follows
SPECIFICATION
Ion
IN
page
35
line
delete
and
substitute
theref or
anfor
of claim
CLAIMSj
amended
automatically
An
the
fl
the
automatic release of
drilling the drill
system string
to
regulating
drilling rig during
drilling of
ccordina
Lfurther comprising
drill drill string string torque torque
sensor
regulator said string torque drill string
torque measuring signal relay
sensor
changes
Said
in
drill
regulator outputting
torque those
representing
coupled
said drill to
string torque output supply
and said signal drill
regulator
of said
said
relay string signal drill torque at an
regulator output
thereof
strings in
controller coupled
drill
relay
in
wherein said
relay
decrease supplying said the
string torque
strings control
results signal
that an
operates in
drill rate
strings release
controller
of said string
increase
an
and
increase
c__
WS000143
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 19 of 51
in drill drill strings release
string
torque control to
results signal effect
in said that decrease
relay
supplying said drill
strings
controller of said
in
the
amended
automatically drilling rig
An
the
ZI
the
automatic releasing
drilling drill
system
string to
for
of claim
regulating
drilling of
borehole
according
further comprising
drill drill string string RPM RPM
sensor
regulator string coupled to said drill string
RPM
sensor
in
said drill string
RPM regulator outputting
measuring signal
changes
RPM
representing
those
relay responsive regulator to to
said drill
output supply and
string signal
RPM
regulator
said drill
said
RPM
an
drill
strings
signal
output
drill increase
thereof
controller
string strings
said
relay in
wherein
an
RPM
results signal effect
relay
supplying
operates
an increase in
said drill
the in drill of string strings
controller
of said drill in signal
RPM
control to
relay operates in
supplying
said the
that
strings controller release of The automatically drilling measuring producing
said method
decrease
rate
of
string according the to
of claim the drill string
for
of
regulating
comprising the
string
steps
of
torque response
to
changes
the
in
drill in
string
drill
torque
said
signal
representing
changes
string torque relaying said controlling
signal
Dfl to
drill
string controller
increase
said
drill
string
controller to
the rate
Cs
mscn\mnso.-osAr
WS000144
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 20 of 51
of
release
of
said
drill in release an
string
when
said torque
signal and to
represents decrease said the
decrease rate
string of said
drill in
string when
drill string
signal
represents
increase
torque Tim automatically drilling rig
nethod accordina the release the string to of claim drill
for
string
of
regulating
drill
RPM
steps
measuring drill
producing said relaying controlling of said
signal
in response
to changes the changes string
in drill in
RPM
string RPM
representing signal to
drill
said drill release of said drill drill release an of said drill string
to
increase
the rate
signal
when RPM and
said
represents the rate
to said
string string
when
represents
decrease in drill
after the the
RPM
fIn claim
claim claim line line
24 25
insert insert insert
after
REMARKS
and
USC
The
specification claims 1-11
stands
objected stand and of
to
under
112
35
first
paragraph
first under
1518
rejected further and
usc
112
paragraph
35
claims by Ball
1il
in
1518
Rogers
stand
rejected
in view
103
further
Gatlin Applicants
courteous prosecution request an actual of of attorney helpful the to
thank
Examiner Tsay
for the
the the for
telephone
interviews In
during accordance with
referenced
application
submits form the of
Examiner
tsay
Applicant
the
the
specification
drilling operation
Before reference
daily drilling record
of the
see
Exhibit
describing
to an actual
operation
automatic Applicant
driller
drilling
would
like
to
point
out are not necessarily
disclosed interrelated
the
referenced
application
Ci
\SCcW\RO1Cd-tt
.s-r
ws
o00145
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 21 of 51
example
when
mud .tcrque because the RPM
is
utilized
to
the unrelated operates
drill to
bit
drill string fluid
are
completely
drilling
pressure
the
completely true when
In
independently from only
the mud there does feature control
drill is
string
to
That
is especially
rotate and
bit
RPM because claimed
that
instance string includes from the
is no
drill
torque
the drill
invention
rotate
permits when illustrates for various are
parameters not
to be
eliminated
they the
necessary
of the four
Exhibit
values
drilling mud
those
parameters as
the
required
drilling of the of drill on
employing
bit bit
of
Specifically
1700 psi of
parameters fluid
are
1245
drilling pressure
pressure
off
170
bottomTM pounds The
2000
of
psi
drilling
on
for
bottom
the
foot
drill automatic
torque
driller drill of
and 70 the claimed
string
controls the
invention
release as torque in the
interrelated
parameters Figure in and in the are
and
regulators
The of one as on page of
200203
see
connected permits
series
selection
regulators 200203
as primary as page
parameter secondary
line
control described
remaining specification
controls through
The
35
32
36
line
23
in upon
parameters
illustrated
Exhibit
the of the
are of
determined
formation the
by
drilling rig Austin
and depth of
operator the
e.g
diameter
the the
etc
drilling rig
For
example
with the
Austin chalk
low
formation weight
on
operator because
the
selects is not factors determines pounds
relatively
bit
of
1245
pounds
Based
particularly the selected that the
of drill at 70 or
hard/dense weight string on
upon
bit
the
drilling
no
operator than to
170
must or damage
toot
RPMs
drill an
may result
the
drilling operator
psi
bit
Furthermore
drilling
determines
is
that to
on bottom
.Afl
fluid pressure of
C\TMOCtSIOT\SG1O6-O
WSOOOU6
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 22 of 51
powdr
of
the from the
nud
motor
as
well
as
remove
sufficient
amounts
Unfortunately release
of
utilizing
only
weight for
on
bit
to
control
the
drill
provides the actual drill weight on bit
extremely often to
inefficient on the
the the bit being
operations borehole
Illustratively
resulting less in the the
considerably Furthermore above
170
than
at
surface increases remains
if another foot
parameter
even though
e.g
weight drill
torque on
bit
or
constant may
damage
drilling rig
the
string
drill bit
the
result
the
Consequently
release of
claimed
invention utilizing
permits
control parameters
If
drill
additional
drilling illustrated adjusting amount amount 204
pressure provides
in such
the the
primary rig
for
the
example
drilling 213
operator
manipulates appropriate appropriate
screw 214 air to
air
flapper
deflects the
and An
see
valve the 236 drill at the
Figures such at
opens release
valve rate
that
controls air motor maintains After adjusts
the
drilling
fluid
pressure
psi
drilling
adjusting 201
regulator
to As
200
operator furnishes drilling
rig
regulator
weight previously
on bit
that the
secondary operator
to determined
described
the
weight control
251
on
bit
1245
pounds
Thus
provide
secondary adjust
manipulates such to 237 opens on
adjusting amount
1260
screw 252
flapper flow the
that provides an
air
corresponding operator
valves foot
weight
bit 202
pounds
Similarly
adjusts 238 and
regulators
239 open to and
and
an
203 air
such that their flow
respective to
permit
75
corresponding Regulators
RPMs
controls
the bit
201-203
normal
therefore operation
at 2000 1245
provide
secondary 200 the
because
drilling remains
fluid at
regulator
maintains weight on
pressure
psi
while
the
approximately 170 foot
remains
at
at
approximately
pounds
and
the
RPMs
remain
ws
o00147
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 23 of 51
approximately remain
70
Accordingly
as
long not
as
drilling
operations
normal
if for
201203
example to the
will
override between drill an override
regulator
However
and
friction where
drill
string by snags
increases its such
point
thereby decreasing
202 and and
rotational
speed
the
regulator pressure
may occur
weight on
In bit
drilling
fluid
may remain
The 203 will RPM is not
relatively
stable
while
the
change
regulator valve 239
will
significantly
decrease
any of further drill increases
however opening string
because
of its
secondary
affect the the
control
release
When
no
the control and/or secondary 271 retreating
snags occurs
drilling
rapidly will Once tube most
and
if
overriding
damage
likely
result 175
drill foot flapper
rig
Bourdon nozzle
the 270
torque
exceeds
value
from
expands result
resulting nozzle
in valve 238
delivers less closing
air controls torque release control level foot When to the rises of
compressed valve air 238
air
to valve
to
238
point
resulting where
it restricts the
motor of
204 the that
more
drill
than
valve
236
regulator
if
202 the the will
release to
string
238
Additionally
level string of
completely Regulator the
then
202
drill
completely
drill set the
ceases
returns
the
secondary
control level
i.e
the
175
pounds
regulator
After the
200
torque controls
below the
of drill
value
string
The
again
remaining
two
secondary
as
parameters for
weight
on
bit
and if
RPM
drilling
identically fluid pressure 200
described were set
torque
function as
Furthermore
as
secondary above exceeds
for
control torque
set control as
regulator
function occurs the
where
described parameter
Thus
if
situation
the
value
described
particular
assumes
above
-6
000j48
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 24 of 51
In
further
illustration
decreases regulator the 203
the such will
friction
between drill
the drill string
of RPM
string rapidly increases drill string control because
of If its until
control level
the below
release the
RPM
return will
secondary
value
regulator 238
The 202 will
torque is not
significantly
decrease
any of no further drill overriding
however
opening
secondary the
control
release and string 75
string
the drill
damage drill tube 290
RPM rapidly
increases drill
occurs
Once
the
may result
string RPM
and/or
drilling rig
exceeds
the
secondary 291 less
value
from
Bourdon nozzle to
expands result
resulting nozzle valve it 294
in flapper delivers
retreating compressed
when to
294 239
valve
resulting where
239 the
closing air flow
valve
239
closes more drill valve
than
point valve
air motor of
236
regulator if the
controls
string
Additionally
RPMs
rise
to of
level
that string of
release
Regulator torque 203 will control
drill
completely ceases
drill set string until secondary to
the
returns
level 75
the
torque 200 again
i.e
below the drill submits the art will set
RPMs
returns
controls the
release
respectfully skill
Applicant having between primary
the
drilling
the
operator
relationship set as desired
various
and as at
parameters
secondary the well
and
be
control after
Essentially which operator
arriving applying automatic to
desired known
parameters
an as
matter of
may set
drilling technology
the of the
driller of
the of
invention
previously
In the
control
release
drill string
and
view of Applicants description discussion of
primary control
each of regulators and submits could
that and
control person practice
of the
parameters ordinary claimed
Applicant
in the
respectfully
drilling art
skill
invention
without
undue
experimentation
Applicant
WS
000149
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 25 of 51
therefore objection claims 111
Applicant to
requests specification
the and
withdrawal
of rejection of
corresponding
1518
respectfully rejection in Ball of Rogers and of claims
1il
of
under
the
35
Usc
103
Ball
in view weight that RPM on
Gatlin publication
string control of
discloses Rogers discloses
bit
drill
system
coal
and thrust
by Gatlin are
bit
weight
mining the rate weight to that force the
drill of on
may
be
manipulated The
computer
optimize
penetration
bit of drill bit
publication discloses
interrelated
that
respect discloses the That
penetration
bit mud
Gatlin
depends
further upon
drill of drilling
penetration
within the the
borehole
removal increased in an
is
higher from pressures within better
mud pressures
the
expedites
cuttings
borehole
the on bit applied
Essentially resulting
hydraulic
in
increase
the
allowable
drilling of With respect
that affects suggest pressure the that drill
borehole
to claims in the and Applicant submits
recognition the to
Gatlin publication disclose
the parameter to
that hydraulic teach
that control the or
fluid fairly
drilling rate
one be of
ordinary
as
drilling
utilized Gatlin
release
obvious will
of
string
cleaner
merely recognizes
the to easier drill
concept progress
the
bit
through fluid bottom
it
Gatlin fails
indicate
disclose position
that variations
of drill of in any
drilling relative
to
pressure
of
the
borehole
The
enhanced
pressure
cleaning is
borehole
increased
drill
drilling fluid
control
not
way
related
obtained
string
increased
pressures
In the and
through
the
regulation of pumping
pressures
desired
claimed then is
in
invention
altered fluid
pump pressure is set
the
value
during
drilling operation claimed
Any
changes
drilling due
pressure registered by the
in the
invention
occur
to
position of
drill
of
wS000150
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 26 of 51
borehole because
Consequently
Gatlin fails pressure to and
Applicant understand the
respectfully
submits
that
between
relationship position no of or the
drilling fluid within that
the
relative
drill
bit
Gatlin suggests pressure to one of
disclosure skill in
teaching
fairly
ordinary to
drilling fluid
drill
may be
utilized
the
submits
of
string
are
Accordingly
over Ball in
respectfully view of
claims
in
and view
of With
allowable Gatlin
further
respect from that
claims claim 2-4
and
claims
have
amended respectfully
upon
to
depend
Accordingly
are allowable
Applicant predicated
submits
claims claim and controlling outlined and
their
dependence
Claims inclusion of
are the the have
considered drill preceding
allowable utilizing
through drilling
their
pressure
Claims
argument
to depend from upon
been amended
claim
and
therefore
and the
are considered
allowable predicated
that dependence
preceding 10
arguments
11 include
Claims
controlling pressure
and 11 are
the
release
of
drill
string
respectfully In view
drilling submits of of the claims
fluid 10
Accordingly allowable
respectfully solicits
forgoing rejected
Applicant
claims and
request early
reconsideration allowance the
application
Respectfully LAW
submitted
OF DONALD 1631 Milam 115 East Travis Street San Antonio Texas 78205
DATE
7veAh
syQ 7Q
ChristoFer
2102250007
Reg
ATTORNEY
No
Makay
34475
APPLICANT
c.wocwIua\aolo.-os.s-p
g.
ws
000151
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 27 of 51
itCEIVED
NUV CERTIFICATE certify United an that States envelope EXPRESS
ItY4
GROUP 3500
the
prepaid
and
documents are being deposited foregoing Service as Mail postage Express addressed to the Commissioner
Washington
D.C
21/
20231
Express
Mail
No
77ifl
IXjScate
I/ID
2/
Robinson
kvv
f.il
\CoflT\o1CSot.kr
10-
WS
000152
Case 1:03-cv-02579-RPM
PA TIER
DAILY
Document 139-4 EXHIBIT
Filed 01/11/2007
Page 28 of 51
40N DRIUEVG
RECORD
COMPM
PR$LJNG
UNiT
LOCATION 1PO$MAIION
ln
ITh.MncfJec2
DEPTH ORLO
fl0T1.IOURSILASTtOG
Ocr
JNEHYLOG
1k1
5fltL.J
jPT70OTAGE1
MUD DEPTH DATA
IN
OPERATION
EIIL
DAILY
tsf3DP
ADDITIVES
Yt
SUMMARY
MUD OUT
CDtF.7flCENGR...SJ.ate
Lx
OP ornde. iO44a
CONTRACT
5PUD
BIT
PUMPS
LINER
ADD GEL
ADD
IX
MW
FV
kfla
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si
NUMBER
flPE
4ee
5PM
CAUSTIC EARITE
nm
01 .1
MAKE ACTUAL
VP
CASJIJG
GELS APIWL NT
1/.tI
fl
j2CUT
7/j
NOZZJLEI
RIcE
rrrr th-iW
ff333
___
GPM
PRESS
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HYDRAULICS
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IN
SM
PRES
RKB7
RKB RKS
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FOOTAGE HOURS WOE
ftp
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RPM_
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.MAXGAS
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DC HOURLY OPERATION SUMMARY PROM HOURS
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Ii
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WS
000153
Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
Page 29 of 51
UNITED
Patent
DEPAOF
end Trademerk
COMMERCE
onto
Addrss
50
COMMISSIONER
Washington
PATENTS
20231
AND TRADEMAffiCS
NOTICE
ALLOWANCE AND ISSUE FEE
Dies
SaSsdcennflcdOn
Isued
0mm
naSa
epa.it
EERES
COOSJ5ERIAL
NO
FLDG
urM
onoup
DATE
iced
lUtE
OP
wysmoN
AUY5
5ATtM
NO
PPLN
sMALl
OJTITY
.1
PEE DUE
DATE
DUE
THE PROSECUTiON
nON ON
IDENTIFIES
ABOVE
BEEN
AND
FOR ISSUANCE
PATENT
THE ISSUE FEE MUST BE APPLICATION SHALL BE
WITHIN
EIBEE
FROM THE
STATUTORYPERIOD
OF
OR
THIS
AS ABANDONED
HOW
lithe
TO RESPOND
the
mis NOTiCE
Status as
Review
SMALL
shown
above
your
If
SMALL ENTITY Is current SMALL ENTITY statuE
If
YES
verify
Pay
File
SMALLENTITY Is shown as N0 FEE ahown or
verIfied
statement the
of
Small
Entity
before
or
wIth
pay
statue
Is
of
FEE DUE shown
above
FEE
Traderneric
If
changed above
the
pay
twice nobly
the the
amotartef patent Cr
end
Office
Is
change
the
in
statUs
the
the
same pay
FEE DUE shown
shove
Part notice should has
II
of
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PATIENt
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Case 1:03-cv-02579-RPM
Document 139-4
Filed 01/11/2007
UNITED
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Page 30 of 51
STATES
DEPARTMENT
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COMMERCE
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PATENTS
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Case 1:03-cv-02579-RPM
In re
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Docket
Page 32 of 51
application
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FOR
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Case 1:03-cv-02579-RPM
hereby with the
Document 139-4
Filed 01/11/2007
Page 33 of 51
prepaid
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that documents certify foregoing United States Service as addressed in an envelope to the
are being deposited Express Mail postage of Patents Commissioner
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Case 1:03-cv-02579-RPM
Document 139-4
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